CERAMIC STRUCTURED PACKING

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Ceramic Structured Packing
Ceramic structured packing is made up of many packing unit bodies that share the same geometry shape. Corrugated ceramic packing is called Kelapak packing abroad, it is also called high-efficiency packing, because its separation-efficiency is several times more than ten times of loose cops packing. Compared with loose cops plate Tower Packing. Corrugated plate ceramic packing has a great number of advantages such as high-efficiency, large thruput, low liquid holdup, unsharp amplification and good operability.
Normal iron content
Low iron content
Parameters of Ceramic Structured Packing
Type Specific Surface Aream2/m3 CorrugatedPlate thickness mm Heaping weightKg/m3 PressureDrop mmHg/m TheoreticalPiecesm-1 LiquidLoad m3/m2h MaxFactorm/s (kg/m3)-1
100Y 100 2.5±0.5 300 1.6 1 0.2-100 3.2
125Y 125 2.5±0.5 330 1.8 1-1.5 0.2-100 3
160Y 160 2.2±0.5 370 2 1.5-2 0.2-100 2.8
250Y 250 1.4±0.5 420 2 2.2 0.2-100 2.6
350Y 350 1.2±0.5 470 2.5 2.8 0.2-100 2.5
400Y 400 1.2±0.2 500 3 3 0.2-100 2
450Y 450 1.0±0.2 520 4 4 0.2-100 1.8
550Y 550 0.8±0.2 620 5.5 5-6 0.18-100 1.4
700Y 700 0.8±0.2 650 6 7 0.15-100 1.3
100X 100 2.5±0.5 280 1.5 1 0.2-100 3.5
125X 125 2.2±0.5 300 1.8 1.5 0.2-100 3.2
160X 160 1.4±0.5 350 2 1.8 0.2-100 3
250X 250 1.2±0.5 380 2.5 2.3 0.2-100 2.8
350X 350 1.2±0.5 450 3 2.5 0.2-100 2.6
400X 400 1.2±0.2 480 4 2.8 0.2-100 2.2
450X 450 1.0±0.2 500 4.5 3-4 0.2-100 2
470X 470 1.0±0.2 440 5 5 0.2-100 1.8
550X 550 0.8±0.2 620 5.5 5-6 0.18-100 1.4
700X 700 0.8±0.2 650 6 7 0.15-100 1.3
SiO2 Al2O3 Fe2O3 CaO MgO Other
≥72% ≥23% ≤0.5% ≤1.0% ≤0.1% 2.00%
Specific weight Water adsorption Acid resistance Crushing strength Operation temperature Moh’s hardness Ignition lost
2.5g/cm3 ≤0.5% >99.5% ≤1000℃ ≥130Mpa ≥7 ≤5.0%
Advantage of Ceramic Structured Packing
The most economical range of this structured tower packing is F-factor 1.5-2.0
The pressure drop of each theoretical sheet is 0.3-1 mbar
The minimum liquid load of the ceramic tower packing is 2001/m2h
A distributor should be installed for every 3-4 meters inside packing towers with diameters of more than 300 mm
Application of Low Iron Content Ceramic Packing
Fining process of corrosive mixtures, which have strict requirements for pressure drop and number of theoretical sheets.
Vacuum treatment under absolute pressure higher than 1 mbar.
Fining and Distillation of halogen organic compounds.
NAIKE Chemical has been established from the consortion of several existing factories since 1973. Nowadays, Naike chemical is developing to the top leading manufacturer of molecular sieve products and mass transfer products(column packing and column Internal parts).