Automatic bread ring production line using the tunnel oven

Апісанне тавару
The line is designed to produce a large range of bread rings.
Classic bread rings producing technology includes the following steps:
• dough cooking;
• rubbing;
• dough proofing;
• half-finished product forming (dough rolling);
• laying half-finished product into the baking tray;
• stacking tray on trolley;
• proofing of pieces on trolleys in proofing chambers;
• baking on trolleys in rotary ovens;
• cooling on the trolleys;
• baked bread rings taking down from trolleys and baking trays;
• pre-packing (weighing)
• It should be about 7-10 people for the traditional type of production.
Our technology has reduced a lot of stages, and allowed us to get a high quality product with an amazing shine. Our line includes the following steps:
• dough cooking;
• half-finished product forming (dough rolling);
• steam treatment on stainless belt of tunnel furnace;
• baking in tunnel furnace;
• cooling on the conveyor;
• pre-packing (weighing)
• For our type of production it is needed 1-2 people to prepare the dough.
Further the line works in automatic mode.
Invented by us technology of steam treatment of half-finished products allows to get rid of dough rubbing and proofing, and gives already baked bread rings an excellent shine. As the experience showed, a "Brilliant (shining) bread rings" are more interesting for the buyer! Also it’s important to notice that our tunnel oven has a very wide range of temperature control and speed (time) of baking. That allows you to configure a line under any type of bread rings products. Also it is possible to bake different kinds of pastries, muffins and other confectionery in this tunnel oven.
The line includes:
• dough kneading machine for stiff dough;
• rolling and dividing machine;
• tunnel oven with steam chamber and steam utilizing system;
• steam generator;
• conveyor for cooling.
* Also, the line can be equipped with additional equipment (flour-sifter, rendering tank, weights, vat dumper, sach dumper, etc.) and packaging machines (semiautomatic).